Hat Making
2 articles
Atelier Visit
How a Bespoke Hat Is Made: From Head Mapping to Hand-Blocked Felt
Discover the intricate process of creating a bespoke hat, from precise head mapping and hand-blocking felt to custom finishing. Learn how traditional millinery offers a unique fit and lasting quality compared to hat bars and mass production.
Rafael Castillo·October 22, 2026
Atelier Visit
From Felt Cone to Couture Silhouette: The Four Stages of Traditional Hat Blocking
Traditional hat blocking is a meticulous, multi-stage millinery craft where softened felt is shaped by hand over a wooden form to create a hat's permanent silhouette. The process involves four distinct stages: material preparation, crown shaping, setting the form through drying, and brim shaping, each crucial for defining the hat's character and structure.
Rafael Castillo·October 17, 2026